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Turnovers

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575ITO

Don’t take your product off-line just to run the other side. The 575ITO offers a simple solution to dual sided applications. This machine easily flips medium to smaller piece sizes without any set-up – just run the product down the middle of the belts. Robust construction and easy belt change will minimize maintenance downtime.

200RT

The 200RT offers an innovative way to turnover large sheets and delivers them in the same orientation at a right angle. This allows a variety of processes to be added in-line, dramatically increasing productivity. Set-up couldn’t be simpler – all standard sheet sizes are to be center justified over the belts, so no adjustment is necessary. The 200RT utilizes the same rigid construction and easy maintenance that Walco Systems has built its reputation on.

Features

  • Quick and Easy Setup
  • Non-Proprietary Components
  • Variable Speed Transport

Uncompromising Drivetrain

  • Large Diameter Steel Shafts
  • Steel Drive Pulleys
  • Steel Rollers
  • Sealed Shaft Locking Collar Bearings

Specifications

575ITO

Material Size: Min. 4"L, Max. 11 3/4"W
Material Thickness: Up to 3/8"
Physical: 57.5"L x 15.75"W x 31-33"H (Operating), 40-42"H (Physical)
Electrical: 110VAC Single Phase, 10Amps

200RT

Material Size: Min. 6"L, 8.5-20"W
Material Thickness: 20# to 100# Sheets
Physical: 35.5"L x 32"W x 33-35"H (infeed), 37-39"H (outfeed), 39-41"H (physical)
Electrical: 110VAC Single Phase, 10Amps

Divert Gates

Walco Systems divert gates offer a reliable solution for your product verification needs. Unlike other divert gates, DG20 uses powered rollers to drive materials along the product flow, allowing for reliable operation on shorter products. A lightning fast air-actuated door provides defective or incorrect pieces a route to be removed from the product stream. Spring loaded rollers allow more rigid pieces to be reliably diverted. Oversize frames and bearings provide reliable operation, and non proprietary replacement parts ease the cost of service. Rubber rollers are available for rigid products.

DG20

DG20XL

Specifications

Material Size: Min. 4.5"L, No Min. Width, Max. Length dependent on material, Max. 20"W
Material Thickness: 1/4" Max.
Electrical: 110 VAC 1-Phase 5 Amp Circuit
Interlock: Dry Contact (Low Volt) Standard
Physical: DG20 - 6.25"L (9.75"L with Infeed Arms) x 28"W x 13"H
DG20XL - 11.5"l (14.5"L with Infeed Arms) x 28"W x 13"H

Features

  • Quick and Easy Setup
  • Variable Speed
  • Feeds Wide Variety of Products
  • Heavy Gauge Steel Construction
  • Sealed Shaft Locking Collar Bearings
  • Dry Contact Door Control

Options:

Speed Following

Allows Walco Systems divert gates to follow transports base belt speeds, using one speed contro

Rubber Rollers

Rubber rollers provide extra grip when driving materials into the diverted stream. If products are rigid or thick, rubber coated rollers are the solution.


Variable Speed Conveyors

The VSC series product conveyors are variable speed collection conveyors that feature high quality commercial components. The high torque drive system is designed to handle large volume work loads ensuring years of dependable operation.

A stand alone drive option for the conveyor is also available from your authorized Walco Systems dealer.

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Features

  • Controls Integrated With Walco Systems Transport Bases or Stand Alone
  • Variable Speed Transport
  • 3" Seamless Adjustable Belts
  • Shingling End Cap With Cutout
  • Adjustable Height 29.5" to 33.5"
  • Durable Powder Coat Finish
  • 4 Caster Mobility
  • Non Skid Leveling Screwslers
  • Heavy Duty Gear Drive Motor

Options

  • Straight Away Delivery Kit
  • Stand Alone Drive Motor Control

Specifications

1200VSC

Physical: 10ft L x 15.5"W x 29.5-33.5" H
Drive: Heavy Duty Gear Motor
Belting: Two (2) 3" Seamless Belts, or (1) 8" Seamless Belt

960VSC

Physical: 8ft L x 15.5"W x 29.5-33.5" H
Drive: Heavy Duty Gear Motor
Belting: Two (2) 3" Seamless Belts, or (1) 8" Seamless Belt

720VSC

Physical: 6ft L x 15.5"W x 29.5-33.5" H
Drive: Heavy Duty Gear Motor
Belting: Two (2) 3" Seamless Belts, or (1) 8" Seamless Belt

480VSC

Physical: 4ft L x 15.5"W x 29.5-33.5" H
Drive: Heavy Duty Gear Motor
Belting: Two (2) 3" Seamless Belts, or (1) 8" Seamless Belt

Bump Turns

The 240BT Bump Turn provides an inline solution for rotating products 90 degrees from their infeed orientation. This unit is capable of turning a large range of material sizes and thicknesses left or right.

Easy integration coupled with versatility makes it the right choice for your turning application requirements.

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Features

  • Quick and Easy Setup
  • Non-Proprietary Components
  • Variable Speed Transport
  • Adjustable Belts & Guides

Uncompromising Drivetrain

  • Large Diameter Steel Shafts
  • Steel Drive Pulleys
  • 12" Wide Steel Rollers
  • Sealed Shaft Locking Collar Bearings

Specifications

Turn Direction: Left or Right
Material Size: Min. 5"L x 3"W - Max 8.5"W x 11"L
Material Thickness: Up To 1/2" Standard
Physical: 24"L x 23.5"W x 33-36" H
Electrical: 110 VAC Single Phase 10 Amp Circuit

Incline Bump Turn

Your folder or tabber can now be run inline with the rest of your equipment thanks to the 350INC. With one simple adjustment, the infeed end of this machine can be adjusted to meet the outfeed end of your folder or tabber. The outfeed end is stationary, resulting in an inclined ramp for your product to be transported onto a standard height addressing machine.

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Features

  • Quick and Easy Setup
  • Non-Proprietary Components
  • Variable Speed Transport
  • Adjustable Belts & Guides

Uncompromising Drivetrain

  • Large Diameter Steel Shafts
  • Steel Drive Pulleys
  • 12" Wide Steel Rollers
  • Sealed Shaft Locking Collar Bearings

Specifications

Turn Direction: Left or Right
Material Size: Min. 5"L x 3"W - Max 8.5"W x 11"L
Material Thickness: Up To 1/2" Standard
Physical: 35"L x 23.5"W x 20-36"H (infeed) 33-36"H (outfeed)
Electrical: 110 VAC Single Phase 10 Amp Circuit

355TA Traversing Aligner

Our 355TA is used to square inconsistently skewed products. The machine can be placed inline with your skewed products and will perfectly square them for your most accurate applications. Setting up the machine for different sized sheets is simple - while the cabinet is fixed on its leveling pads, the entire top assembly can be slid perpendicular to travel direction to position the fixed rail exactly where it needs to be.

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Plow Folding Transports

655VT-28W Plow Fold Transport

The Walco Systems Plow Fold Transport provides a powerful solution to folding self mailers and brochures. A simple yet effective design allows for a fluid fold of perforated or scored paper products. The hinged design provides easy access for maintenance, while maintaining all of your set-ups, reducing down-time.

Features

  • Full Frame Construction
  • Adjustable Infeed Product Guides
  • Adjustable Infeed Rollers
  • Feeder Interlock Switch
  • Safety Interlocks
  • Adjustable Belts
  • Wide Vacuum Belt
  • 21" Wide Steel Transport Rollers
  • Integrated VSC Converyor Controls
  • Independent Vacuum Control
  • Variable Speed Transport

Options

Speed Following

Allows Walco System feeders & transports to maintain matching belt speeds, using one speed control.


Inkjet Drying Systems

The series 240D is a complete compact drying system. Quality components featuring durable full frame construction. The upstream product detection provides energy savings and extends transport component life.

The series 350D is a versatile drying platform allowing the customer to choose from a large array of drying units best suited for their application. Quality components featuring durable full frame construction. The upstream product detection provides energy savings and extends transport component life. Now running aqueous and other coated stocks no longer means having to slow production to a crawl.

Features

  • Full Frame Construction
  • Triple Safety Interlocks With Operator E-Stop
  • Integrated Temperature Control
  • 12" Wide Steel Transport Rollers
  • Center Table Vacuum
  • Variable Speed Transport
  • Adjustable Heat Belts

IR Dryers

  • Faster Line Speeds
  • Prolonged Lamp Life
  • Utilizes High Efficiency Infrared Lamps

8000 Watt IR

Drying Area: 5" x 16"
Voltage: 240V, 1-Phase
Current: 34 Amps

6400 Watt IR

Drying Area: 4" x 16"
Voltage: 240V, 1-Phase
Current: 27 Amps

4000 Watt IR

Drying Area: 4" x 10"
Voltage: 240V, 1-Phase
Current: 17 Amps

Options

Speed Following

Allows Walco System feeders & transports to maintain matching belt speeds, using one speed control.

Upstream Product Interlock Sensor

The interlock allows the dryer to turn on only while product is flowing. This helps increase belt life, bulb life and reduce energy consumption.

Upstream Stop Interlock

This option allows the dryer base to stop other equipment ahead of it.

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Dryer Bases 350D 240D
IR (Infrared)    
4000W
6400W  
8000W  
NIR (Near Infrared)    
2400W
6480W
9720W  

NIR (Near Infrared) Dryers

NIR is cost effective high output drying systems designed for inkjet systems. This new breed of dryers offer greater productivity with reduced operating costs compared to traditional drying systems.

  • Faster Line Speeds
  • Higher Energy Wave Lengths
  • Lower Electrical Consumption Over IR
  • Lower Belt &Machine Temps.

9720 Watt NIR

Drying Area: 4.25" x 16"
Voltage: 240V, 1-Phase
Current: 40.5 Amps

6480 Watt NIR

Drying Area: 4.25" x 10"
Voltage: 240V, 1-Phase
Current: 27 Amps

2400 Watt NIR

Drying Area: 3" x 6"
Voltage: 240V, 1-Phase
Current: 10 Amps